?2013 tyco electronics corporation, a te connectivity ltd. company all rights reserved *trademark te connectivity, te connectivit y (logo), and te (logo) are trademarks. other logos, product and/or company names may be tradem arks of their respective owners. 1 of 3 instruction sheet tooling assistance center 1-800-722- 1111 product information 1-800-522-6752 this controlled document is subject to change. for latest revision and regional customer service, visit our website at www.te.com loc b 408-10259 small form-factor plugga ble (sfp)+ and zsfp+ extraction tool kits 2063048-[ ] and 2161405-1 for stacked pt connector and cage assemblies 19 aug 13 rev d figure 1 1. introduction sfp+ and zsfp+ extraction tool kits 2063048-[ ] and 2161405-1 are used to remove the pc board from sfp+ and zsfp+ stacked pt connector and cage assemblies described in figure 1. the connectors and cage assemblies contain press-fit contacts. read these instructions thoroughly before using the extraction tool kit. reasons for reissue of this instruction sheet are provided in section 7, revision summary. dimensions on this sheet are in metric units [with u.s. customary units in brackets]. figures and illustrations are for reference only and are not drawn to scale. 2. description each extraction tool kit consists of an extraction tool, a top push plate, base plate, and wall supports (one for each stacked row of the cage assembly). the base plate features a fi nger mounting block that holds up to six wall supports to the base plate. see figure 1. the top push plate is designed to be installed onto the upper tooling and the base plate is designed to be installed onto the lower tooling of the application tool. the extraction tool has cutouts (one located on each side) to accept the protruding part of the cage assembly. each ?finger? of a wall support fits into a port of the cage assembly. during extraction, the back a nd sides of the extraction tool protect the cage assembly from damage, the wall supports support the individual ports of the cage assembly, and the top push plate provides a surface to apply an even force to extract the pc board from the connector and cage assembly. 3. application tooling requirement power for the extraction tool must be provided by application tools (with a ram) capable of supplying a downward force of 44.5 n [10 lb] per contact. cutout (2 places) extraction tool top push plate wall supports base plate finger mounting block printed circuit (pc) board (ref) 2 x 4 stacked sfp+ connector and cage assembly (2007538-1 shown) extraction tool sfp+ connector and cage assembly configuration zsfp+ connector and cage assembly configuration 2063048-1 2 x 4 2 x 4 2063048-2 2 x 1 2 x 1 2063048-3 2 x 2 2 x 2 2063048-4 2 x 6 2 x 6 2063048-5 --- 2 x 5 2063048-6 --- 2 x 8 2161405-1 2 x 12 2 x 12 note i original instructions
408-10259 2 of 3 rev d manual arbor frame assembly 58024-1 is available for use with these extraction tool kits. refer to instruction sheet 408-6923 for operating procedure. over-driving of the extraction tool could cause damage to the connector or cage assembly. 4. extraction procedure 1. ensure that the amount of wall supports installed onto the finger mounting block matches the amount of ports of the cage assembly. it is recommended to center the group of wall supports on the finger mounting block. refer to figure 1. 2. install the top push plate onto the upper tooling and the base plate (with the wall supports) onto the lower tooling of the application tool. see figure 2. ensure that the upper tooling and lower tooling are secure; otherwise, damage to the connector and cage assembly could occur. 3. place the open end of the extraction tool over the cage assembly so that th e cutouts align with the protruding part (at the back) of the cage assembly. make sure that the sides of the extraction tool sit on the pc board. 4. slide the extraction tool (with the connector and cage assembly and pc board) onto the wall supports so that each ?finger? of each wall support enters a port of the cage assembly. make sure the fingers are fully inserted into the ports. see figure 2. figure 2 5. cycle the application tool to extract the pc board from the connector and cage assembly. then retract the ram, and carefully remove the extraction tool (with the connector and cage assembly) from the wall supports. 5. maintenance and inspection the extraction tool kit is inspected before shipment. it is recommended that the extraction tool kit be inspected immediatel y upon arrival at your facility to ensure that it has not been damaged during shipment and that it conforms to the dimensions provided in figure 3. 5.1. daily maintenance it is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. remove dust, moisture, and contaminants with a clean, soft brush or a lint-free cloth. do not use objects that could damage the extraction tool kits components. 2. when the extraction tool kit is not in use, store it in a clean, dry area. 5.2. periodic inspection regular inspections should be performed by quality control personnel. a record of scheduled inspections should remain wi th the extraction tool kit or be supplied to personnel responsible for the extraction tool kit. inspection frequency should be based on amount of use, working condi tions, operator training and skill, and est ablished standards. 6. replacement and repair customer-replaceable parts are listed in figure 3. a complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. parts other than those listed should be replaced by te connectivity to ensure quality and reliability. order replacemen t parts through your te representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: customer service (038-035) tyco electronics corporation po box 3608 harrisburg pa 17105-3608 7. revision summary ? updated document to corporate requirements ? added new extraction tool kit part number to title, section 1, and tables in figures 1 and 3 ? changed information in tables in figure 3 ? deleted dimensions and artwork in figure 3 caution ! caution ! application tool ram fingers of wall supports fully inserted into cage assembly sides of extraction tool sitting on pc board top push plate lower tooling of application tooling base plate (with wall supports) pc board side view
408-10259 3 of 3 rev d figure 3 tool (by product configuration) dimension ?a? (mm [in.]) dimension ?b? (mm [in.]) 2 x 1 18.8 [.740] 114.3 [4.500] 2 x 2 33.5 [1.3219] 2 x 4 61.6 [2.425] 2 x 5 76.3 [3.004] 2 x 6 90.1 [3.547] 2 x 8 119.6 [4.708] 2 x 12 175.8 [6.921] 199.9 [7.872] replacement parts item part number (by product configuration) desc qty per tool 2 x 1 2 x 2 2 x 4 2 x 5 2 x 6 2 x 8 2 x 12 2 x 1 2 x 2 2 x 4 2 x 5 2 x 6 2 x 8 2 x 12 1 2063149-2 2063149-3 2063149-1 2063149-5 2063149-4 2063149-8 2161405-1 tool, extraction 1111111 2 2161356-1 2161404-1 plate, top push 1111111 3 2161354-1 2161402-1 plate, base 1111111 4 2063051-1 support, wall 12456812 5 2161355-1 2161403-1 mounting block, finger 1111111 2 1 4 5 3 58.7 [2.311] 2 x 4 extraction tool kit shown 40.4 [1.591] 40.4 [1.591] 6.35 [.250] 101.6 [4.00] 50.8 [2.00] 54.6 [2.15] 101.6 [4.00] b 25.4 [1.00] -a-
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